mylar bags

Custom Mylar Bags: Sizes, Materials & Printing

Choose a pouch around your product dimensions, fill volume and branding. Compare flat, stand-up and shaped bags, then specify the film, zipper and printed finish for your order.

How to choose a custom Mylar bag

SelectionOptions to compareWhat to confirm
Pouch styleFlat, stand-up or custom shapeAllow room for the zipper, heat seal and usable fill area.
DimensionsWidth, height and gusset where applicableGram labels describe a range; actual fill depends on the contents.
MaterialLaminated film; foil and metallized options differConfirm the complete layer structure and thickness for the selected product.
Printing & finishDigital or gravure; matte, gloss or soft-touch examplesSpecify the number of designs, colours and finish before quoting.

Selected models to compare

Compare selected bag formats
ModelFormat / materialPrinting / finishCheck before ordering
1 / 3.5 / 7 / 28 g format bagsCustom size; listed film thickness 50–200 micronsUp to 10 colours; custom artworkUsable fill area and thickness for your configuration
Soft-touch zipper bagsOPP / VMPET / PE; 80–150 microns; flat, stand-up or shapedDigital or gravure; soft-touch finishZipper and complete layer structure
Custom-shaped Mylar bagsCustom die-cut shape; child-resistant zipper optionDigital or gravure; selected matte, gloss and specialty finishesApprove shape, closure and sealing area
Aluminum foil flat bagsFlat zipper format; listed thickness 50–200 micronsUp to 10 colours; selected foil and spot UV finishesConfirm foil structure and usable dimensions

Specifications above come from the linked models. Dimensions are nominal unless stated otherwise; confirm the exact configuration, sample fit and any required test documentation with your quotation.

For example, the soft-touch model lists OPP / VMPET / PE at 80-150 microns. This is a model-specific specification, rather than a material claim for every Mylar bag.

Send these details for a quotation

Bag width and height, gusset if needed, intended contents, quantity per design, film and zipper requirements, artwork, finish and delivery country.

Ordering steps: confirm specifications and quotation, agree the artwork and sample requirements, then confirm the approved configuration and production schedule.

Purchase questions

Does a 3.5 g bag always hold 3.5 g?

No. Product density, pouch dimensions and the sealing area affect the usable fill. Confirm fit with the actual contents.

How is the minimum order decided?

The minimum depends on the selected pouch, printing method and number of designs. Send the quantity per design for a model-specific quotation.

What artwork should I send?

Vector PDF or editable AI artwork is listed for the custom bag range. Confirm the dieline, bleed, colours and zipper position before approving production artwork.

How do I arrange a sample and delivery schedule?

State whether you need a material sample, fit sample or printed sample. Sample availability, charges, shipping and the production schedule are confirmed with the quotation.



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